- » How Hot Weather Affects Your Compressed Air System
- » Seven Tips To Cut Wastewater Aeration Energy Costs With Thermal Mass Flow Meters
- » Avoiding the Death Spiral: Keeping your compressors safe from lubricant break down
- » Truth, Lies and Compressor Parts
- » Oil Analysis Evaluation and Interpretation
Air Tech Report
Posted on 7th Jul 2016
Heat and humidity can take an extreme toll on your compressor efficiency. Higher temperatures and humidity can reduce the life of your oil by up to 50%. And, strain is placed on dryers and filters to reduce additional water in the system caused by excess humidity.
- Changing air compressor oil/fluids will help maintain viscosity for better lubrication to help remove moisture from your system.
- Changing your inlet filter will help maintain proper operating temperature.
Avoid unnecessary downtime and increased operational costs by protecting your compressed air system against hot temperatures.
Shop now, use the search bar at the top or call us at 708-498-2925 to save up to 35% compared to dealer pricing on high performance air compressor parts and accessories.
Figure 1. FCI ST100 Thermal Flow Meter at WWT Plant One of the biggest expenses in wastewater treatment operations is the cost of energy to run the blowers and compressors that produce air for the aeration basins. The figures most often cited are that 40 to 50 percent of a wastewater plant’s total energy usage can [...]
The Synthetic Lubricant “Death Spiral”, Or... How To Prevent Oil From Destroying Your Rotary Screw Compressor... AND Avoid Spending Too Much Money On Oil In The Process! Protecting yourself from these problems is EASY with a good Oil Analysis Program. One Of Your Compressor’s Biggest Enemies Is Acid Build-up In Its Lubricant. The inside of a rotary screw air compressor [...]
Here are some statements compressor dealers use to justify their high prices. Defend yourself with THE TRUTH. Compressor Dealer Says: “Our lubricant is patented, so it cannot be duplicated.” YOUR RESPONSE: “A patented formulation is not a superior formulation just because it is patented. The patented difference in formulation may be the color of the lubricant. ”Tell the dealer you want to [...]
With the emergence of long life synthetic lubricants, oil analysis is becoming an increasingly popular tool for monitoring the serviceability of the lubricant as well as foreshadowing developing problems. As synthetic lubricants are recommended for eight to ten times the life of petroleum lubricants, a good oil analysis program is a must for assuring that [...]
We've prepared this guide to some of the most common issues encountered with industrial air compressors. Symptom: Frequent air/oil separator plug-up/collapse Cause Correction Wrong type of lubricant in compressor. Review and analyze lubricant. Replace with correct lubricant. Ingestion of chemically active gases. Inspect and replace separator. Review oil analysis. Review/correct inlet air source. Ruptured intake air path/filter. Inspect inlet filter, inspect air path, check [...]
Silicone oils don’t mix well with anything else, so it really requires that you get as much of out of the compressor as possible. A little extra effort here will pay off. This includes draining as much of previously used lubricant as is practical. For example, disconnecting and draining any hoses. In all cases, follow [...]
The failure of a minimum pressure check valve in a lubricated rotary screw compressor can cause the following problems:If it fails to open properly on start-up:The minimum pressure check valve is designed to start opening at approximately 35 PSIG in the air/oil sump. As the pressure builds, the valve should be completely open at approximately [...]
OUR FAX NUMBER HAS CHANGED – NEW IS 262-478-0701Silicone based lubricant is going away.Silicone based lubricant has always been expensive – but now the prices are crazy and we are not going to supply it any longer. To help you make that change, Air Engineering will give you – FREE OF CHARGE – the [...]